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SMALL & MEDIUM SCALE PROJECTS Plants and Machinery are available for use in mining and processing a wide range of solid minerals into commercial and processed exportable raw materials, including Limestone, Clay, Kaolin, Dolomite, Silica Sand, Pyrite, Bauxite, Gypsum, etc.
A Solid Mineral Processing and Milling Project can also be established to process the lumps and chips of various solid minerals and milled into various export grades of industrial powders of 250 mesh to 1,000 mesh and bagged in 25 kg bags for marketing, depending on local and international buyers’ requirements. Units of Hammer Mills and Ball Milling Machines will be installed to mill crushed lumps of Dolomite, Granite, Marble, Limestone, Kaolin, Mica and Gypsum into dust range of between 0-20 and further reduced to very fine industrial powder of 250 mesh to 1,000 mesh. By varying the screen size, shaft speed or configuration, the mills can dramatically alter the finished size of the product being ground. Faster speed, a smaller screen and more hammers and addition of ball grinders will result in finer end products of 250-1000 mesh quality. Each component can be changed individually or modified to produce the precise grind required. Estimated Cost - CIF, Installation and Start-up: including CIF, Installation, Training, & Start-up from: $2 million through $8.8 million. 2. Dredging and Commercial Sand Production Project: Fully equipped Dredger capable of excavating approximately 300 cubic yards of commercial grade sand per hour, utilizing 8’ x 10’ dredge pump. The Dredger uses a hydraulic, submersible 12" radial fan pump mounted at the end of the boom behind a shrouded, horizontal cutterhead. The pump is rated at 3,500-gpm slurry with a maximum T.D.H. (slurry s.g. 1.25) @ 881 rmp w/2,000 feet discharge length.
Dredge functions are controlled by a diesel/hydraulic power unit driven by a turbo-charged diesel engine with 325 hp at 2,200 rpm. The operator's cab comes complete with Air Conditioning. Estimated Cost – CIF, Training, Operation and Start-up: $1 million through $1.76 million. 3. Portable Sawmill and Wood Processing Project: A typical Wood Processing Project incorporates 4 Portable Sawmills with advanced hydraulics, each with industry-leading 62HP diesel engine for primary sawing of various sizes and types of log into sawn timber products. The plant will be capable of processing wood into export grade Boards, Plywood, Casings, Baseboards, Crowns, Standard Moldings, Chair Rails, Dentils, Mantels, Accessory Blocks, Flooring, Doors and Accessories.
The project will also have three (3) integrated Solar Drying Kiln Systems with solar collectors, three insulated walls, aluminum flashings, drip cap, clear plastic roofing, passage doors and air intake door, distribution and circulation fans, each with a capacity of 3000 bd.ft. Solar energy enters through clear plastic roof, hits the black painted surfaces of the interior walls, baffles and is converted to heat. Three fans circulate dry air drawn from adjusted vent to pickup moisture from lumber piles. Temperature of over 20 degrees is easily achieved for drying. Estimated Cost - CIF, Installation, Training and Start-up: From $923,000. 4. Portable Concrete Roofing Tiles Plant: The Portable Concrete Roofing Tiles Plant will be supplied in manual, semi-automated and fully automated models, capable of producing complete range of Roofing Tiles, Ridges and Caps, with capacities of minimum 60 tiles per minute or 2,000 - 50,000 roofing tiles per 16hr/day, with fully Acrylic Painting and Stretch Wrapping.
Estimated
Cost - CIF, Installation, Training, & Start-up, from $130,000
through 5. Corrugated Long Span Aluminum Roofing Sheets & Allied Product Project: The Plants & Machinery will have two lines, with one line producing 16,335 Feet/Day of Corrugated Aluminum Roofing Sheets in 0.35 mm, 0.45 mm, 0.55 mm and 0.70 mm as well as 1,900 Feet/Day of Roofing Ridges, Gutters, Claddings and Roofing Accessories. The second line will produce Profiles, Aluminum Door & Window Frames as well as Pre-Fabricated Panels and Accessories for construction of Factory, Commercial Buildings and Private Homes.
The project can be expanded into a second phase that would incorporate additional equipment to produce a wide range of aluminum products including Cooking Utensils, Pots and Pans, Liquefied Petroleum Gas (LPG) Cylinders (12kg & 4kg), Ladders, Automobile Parts and Components, etc. The
raw materials for the manufacture of Corrugated Long Span Aluminum Roofing
Sheets, Cladding, Roof Gutters, Ridges and Roofing Accessories, as well
as Pre-Fabricated Panels and Accessories for Factory/Commercial Buildings
and Private Homes will include Painted Mill Finish Aluminum Coils with
dimensions of 0.014"(0.35mm) x 49.213" through 0.028" (0.70mm)
x 49.213"), while Cold Rolled Mill Finished Aluminum Coils of various
sheet thicknesses will be used in the production of Windows and Doors
Frames as well as Profiles for Railings, Partitioning, Cashers Cubicles
and Roof Gutters. 6. General Electronic Products Assembly Plant: The project will involve supply and installation of Plants & Machinery to assemble Complete Knock Down (CKD) Components into E-Commerce and General Electronic Products, including GSM Phone Sets, Desktop / Laptop Computers, Central, Window, Wall and Splits Air-conditioning Units, expandable to assemble other products in the future depending on market demand.
Project
Implementation will also cover supply of 3 months CKD Stock of the products
to be assembled as well as installation of Support Facilities including
80’x100’x25’ Pre-Engineered Steel Factory Building,
600 KVA Standby Caterpillar Power Generator, Satellite Based Wireless
Internet System and Walking 4500-Lb Pallet Truck / Rider 6000-Lb Pallet
Trucks. Estimated Cost - CIF, Installation and Start-up from: 7. Fertilizer Blending Plant - 60 Ton/hour - packed in 50 kg. Bags: The Plant will produce Multi-Nutrient Fertilizer known as NPK Fertilizer by blending raw materials of Nitrogen (N), Phosphorus (P) and Potassium (K). The Plants, Machinery and Equipment of the 60 tons per day Fertilizer Blending and Bagging Project, estimated to cost from $5.95million. Equipment: • Self-Contained Lump Buster with 304 stainless steel housing and 3’-6” (1.06M) x (4.12M) wide charging hopper with low lip and mounted over elevator intake. Complete with 30 horsepower (22 Kw) totally enclosed fan cooled motorized speed reduction drive. Unit is shipped completely assembled.
• Bucket Elevator- 20” (508 mm) x 52” (1320.8 mm) x 73’-0” (22.3 M) discharge height having stainless steel boot with clean-out door. Intermediate and head section of type 304 stainless steel. Elevator is supplied with gravity take-up assembly, including boot sprocket with shaft and double seal take-up bearings. Elevator also includes double interlock pillow block bearings, head shaft, split flanged rim head sprocket and combination chain with attachments ever 3rd link, and 16’’ (406.4 mm) x 8’ (203.2 mm) Buckets • Heavy Duty 8-Way Distributor, complete with motorized controls. Distributor Housing and internal spout are fabricated of type 304 stainless Steel. Complete with indicator switches to indicate spout position. Spouts to hopper compartments and one spout direct to mixer. Spouting of all 304 stainless steel construction. • Compartment Hopper consisting of: (6) 15 metric tons compartments of all 3/16” (4.76 mm) and ¼” (6.35 mm) steel plate construction. Total hopper capacity is 90 metric tons. Also included are access doors for each compartment. It is recommended that hopper be sandblasted inside and out and coated with coal tar epoxy paint or fabricated of stainless steel. Hopper to be knocked down match-marked and welded in the field to minimize shipping cost. • 14” (355.6 mm) Pneumatically Operated Totally Enclosed Salem Valve of stainless steel construction with pneumatic cylinders with Stainless steel rods to be mounted on bottom of hoppers; stainless steel solenoid valve sets for the operation of valves: Canvas Socks and stainless steel clamp bands, provided for dust tight connection to weigh Hopper. Gates extra heavy duty. Other Equipment & Support Facilities include:
8. Hydrated Lime Plant The Hydrated Lime Plant will process locally available Limestone into Commercial and Export Grade Hydrated Lime Products packed in 50kg Bags. Hydrated Lime (calcium hydroxide, Ca(OH)2), also known as slaked lime, is a dry powder manufactured by adding water to quicklime, converting the oxide to hydroxide. To produce lime, crushed limestone is burned in a kiln at temperatures ranging from 8900 to 13400C. A dissociation reaction takes place when the limestone is broken down, releasing CO2 and producing CaO or CaO.MgO (quicklime).
Hydrated Lime has a wide industrial application in the Paper, Polymer, Healthcare, Paint, Water Treatment and Asphalt. Hydrated Lime is commonly used as a softeningagent in water treatment as well as a mineral filler and stiffener in binding hot mix asphalt. Estimated Cost - CIF, Installation and Start-up: From $20.54 million. 9. Waste Collection, Processing and Recycling Project:The Waste Collection, Processing and Recycling Project is designed to collect Household and Industrial Wastes, including Plastics, Scrap Metals, Paper and Tires, etc., and processed into reusable and marketable raw materials.  The plant is structured as an integrated viable commercial unit, operating three levels of Waste Collection, Sorting and Processing, with a capacity of 50-100 tons per day. The Project content will include Waste Processing & Recycling Plants, Front and Side Loading Garbage Trucks, Handling Equipment & Materials, Home and Office Outdoor Rollout Waste/Garbage Containers, Utility & Support Equipment, etc. Estimated cost: From $6.47 million, covering CIF, Installation, Training & Start-up. |
