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OIL, GAS AND POWER PROJECTS – Modular
Oil Refineries, Gas Gathering & Processing Plants, Downstream Petrochemical
and Power Projects
Mini Refineries are ideally suited for remote locations and are viable for Investments by Private and Public Sector Groups as a source of rapid production of primary fuel products and raw materials for Petrochemical Downstream Industries. Estimated Cost - CIF, Installation, Training, & Start-up: $14.75 million.
The Modular Refinery can be configured to process Crude Oils with API Gravity of 20°- 42.8°, with typical products yield as follows:
Equipment List of a 6,000 and 12,000BPD Modular Refinery Plants & Machinery include: a.
Plants & Machinery: b.
Local In-country Project Site Construction Components: Total Project Cost – 6,000BPD, 120,000 bbl Tank Farm and 3,000BPD Catalytic Reformer/Hydrotreater, including cost of Installation, Training, and Start-up To raise the capacity to 12,000BPD with the additions of 6,000BPD Distillation Unit, 120,000 Barrels Tank Farm and 3MW Power Generators, the combined cost is estimated at $154.7 million. 3.
Integrated Natural Gas Field Gathering, LPG Processing and The project will involve development of integrated Natural Gas Field Gathering, Liquefied Petroleum Gas (LPG) Processing and Co-Generation Power Plant, to recover Flared Natural Gas as raw material from Oilfield Natural Gas Streams and fractionate the Gas into Liquefied Petroleum Gas (LPG), for Commercial Bottling and Condensates - C5 + Liquid Light Naphtha, for sale as Gasoline Blend Stock, Base Feedstock for the Plastic Industry and Solvents for Paint and Chemical Industries.
The Co-Generation Electricity Power Plant will utilize the by-product of Lean Dry Gas as fuel to power the Plant. The Integrated Plant will be designed to produce three commercial products, including 55 MW/Day of Electric Power, 4,500 BPD of Liquefied Petroleum Gas (LPG) and 1,275 BPD of Condensates - C5 + Liquid Light Naphtha. Estimated Cost: CIF, Installation, Training & Start-up - $145 million. 4.
Modular Gas Gathering and Processing Plant - 5 MMSCFD of The 5 million standard cubic feet per day (mmscf/d) Natural Gas Gathering and LPG Processing Plant has capacity to produce Lean Gas suitable for use in power generation and LPG for commercial bottling. ThePlant will be skid mounted and come complete with Liquid Recovery, Field Compression Systems, Control Panel, LPG Storage, Power Generation and Pre-Engineered Control Building, etc.
The plant will be capable of gathering Raw Natural Gas being flared from wellheads / flare-heads and piped into a holding tank. The Gas will then be processed to remove impurities and separated into components such as Propane and Butane. Estimated Cost: $38.25 million, covering CIF, Installation, Training, & Start-up. 5. Blended Bunker Fuel and Low Pour Fuel Oil (LPFO) Plant: This plant can produce Blended Bunker Fuel consisting of Gas Oil (AGO) and Low Pour Fuel Oil (LPFO) with a capacity of 500 Barrels Per Day (BPD) or 80,000 liters per day, used for firing boilers, furnaces, air heaters, fuel for ships and power generating sets. Bunker Fuel for Ships and Vessels can be produced from residue of petroleum refining operations. Estimated Cost: CIF, Installation, Training and Start-up: From $5.25 million.
6. Specialty Solvents Plant: A typical Solvents Plant utilizes Naphtha produced from the Crude Oil Refining Process as raw material for the production of commercial solvents used by the Ink, Aluminum and Paint Industries. The plant will be capable of producing Ink Oils used in the manufacture of lithographic printing inks for printing high-grade magazines, fine-quality commercial work and newspapers.
The plant can also produce Odorless Paint Thinners and Mineral Spirits for Oil Based Paints, packed in 5 gallons, 1 gallon and quart containers. Estimated Cost – From $5.25 million for a portable solvent plant capable of producing 70,000 liters per day of mixed products, including CIF, Installation, Training and Start-up. 7. Industrial Lubricants, Greases and Gear Oil Plant: The modular plant is capable of producing a mixed quantity of Industrial Lubricants, Greases and Gear Oil with a capacity of 15,000 gallons per day. The Plant will manufacture various grades of Lubricant Oils produced by blending quantities of Naphthenic base oils with various additives and packed in 55-gallon drums, 5-gallon pails and smaller containers.
The
plant could also produce various blends of higher concentration of Lubricants,
Greases and Gear Oil products. The products will be designed to have long
lasting friction free coating to penetrate, protect and lubricate moving
and stationary metal surfaces. Estimated Cost - CIF, Installation, Training
and Start-up: From 8. Liquid Asphalt Production and Batch Plant: The Liquid Asphalt Plant can be designed to produce 1,000BPD – 3,000BPD of Liquid Asphalt from Crude Oil or Fuel Oil/Residium as Raw Material. The Plant can be integrated with an Asphalt Batch Line for the production of Bituminous Pavement Materials used for Road Construction and Surfacing. The Batch Line will be capable of producing Hot Mix Asphalt for Road Patching & Paving by mixing aggregates with Liquid Asphalt and Cement to produce from 3 tons/hr. Bituminous Pavement Material. Estimated Cost - Integrated 1,000BPD Liquid Asphalt and 3 tons/hr. Batch Plant - CIF, Installation, Training & Start-up - From $8.48 million.
9. Liquefied Petroleum Gas (LPG) Filling Plant: The LPG Filling Plant will commercially bottle Liquefied Petroleum Gas sourced from Processing Unit of a Gas Gathering Plant or a local Crude Oil Refinery, which will be bottled for domestic consumers. The LPG Filling Plant will have capacity to bottle a mix of 600-1,500 12.5kg, 15kg & 45kg cylinders per hour.
The Plant will come complete with 12-18 Heads Gas Filling Carousel, Piping System, Sprinkler System, Standby Power Generator, Chain Conveyor, Loading and Unloading Compressor Systems, 3 x LPG Tank Lorry Trucks and Gas Storage Tank, Pre-Engineered Factory Building, etc. Estimated Cost: CIF, Installation, Training & Start-up - $4.07 million. 10. Natural Gas & Diesel Power Generation Projects: Natural Gas & Diesel Electricity Power Plants are available for installation as independent and reliable continuous-run power generating units. The capacity of each unit range between 1MW and 3.25MW designed to utilize Natural Gas connected to a pipeline from a Gas Recovery and Processing Unit or Depot as well as Diesel, as fuel to power the plants. Estimated cost: From $1.25 million. The Plants can be combined in multiple units to form a large power project with generating capacity of between 15MW and +100MW per location, complete with central control system allowing multiple units to function in parallel as load is added or dropped. A compact Trailer Unit of 25 MW Gas Turbine can also be supplied within 12 months of placing order. Estimated cost: From $19 million.
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